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Jun 25th, 2009 at 11:08pm
The reference to "Tainted" suggests a machine code error condition causing a CPU register dump. Since the software works OK on other modems the source of this may be a hardware fault on a connector or memory chip etc.
Using electrostatic discharge precautions look inside the box and check all connections, particulary socketed chips and the power supply cables. If there are socketed chips gently ease the chips up slightly and then depress back again carefully. Look for dry soldered joints with a magnifier lens.
The other thing to check is the voltages of the DC supplies. Low volts like 4.87 volt input (for a nominal 5.00 volt line) may well cause problems like you describe. If there are push-on connectors for the DC supply cables clean them carefully, make sure the springs work and use silicone contact grease to exclude oxygen and water vapour in future.
If you get the modem working normally again, and have no idea why, try gentle heat or freezer spray on each component to see if you can induce or clear the fault. . I've spend a lot of time fault finding VSAT modems that would occasionally reset over a period of months, later weeks or days, for no apparant reason. The problem gradually got worse. I plotted the DC voltage drop across the board DC power connector using a long memory millivolt oscilloscope to watch for changes. Gradually the voltage drop across the connector would increase, over many hours. The resistance would then occasionally drop instantaneously as microscopic corrosion points 'flashed' over. Over weeks, the zig zag voltage eventually reached a low of say 4.8 volts, at which point the modem failed. Power cycling often restored it to normal due the surge clearing the corrosion, but it would deteriorate again over next month till it failed again. The lesson learned was to use soldered joints or gold plated springs and gold plated pins for power supply cables. Good clean high pressure tinned contacts embedded in silicone contact grease does work OK. Best regards, Eric.
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